CFD Services

Navigate fluid dynamics
And craft precise solutions
With our CFD Services

Tesla Mechanical Designs stands as a seasoned authority, presenting a comprehensive suite of CFD Services tailored to address complex challenges in heat transfer and fluid flow effectively. With our wealth of experience, we empower you to navigate fluid dynamics intricacies, delivering solutions with unparalleled precision. Our adept engineers meticulously analyze your inputs at various stages, conducting studies within your computational domain and adhering to relevant industrial standards. Upon completion of this phase, we embark on problem-solving, furnishing detailed reports of each iteration and providing invaluable feedback to refine your system or component, ensuring it attains its intended goals seamlessly

The different CFD Services we offer

Steady State Simulation

Steady-state simulation, within the realm of CFD analysis, concentrates on modeling fluid flow and heat transfer in scenarios where conditions persist without variation over time. The traits of the fluid flow, encompassing temperature, pressure, and velocity, remain constant throughout the simulation. This simulation type exhibits attributes such as unchanging parameters, temporal independence, and is particularly applicable in situations characterized by stable flow, such as within pipes, ducts, and around objects experiencing a consistent airflow.

Transient Simulation

Transient Simulation stands as a crucial facet of CFD dedicated to the examination of fluid and heat transfer dynamics that evolve continually over time. Essential parameters, including temperature, pressure, and velocity, undergo variations with time. This analysis finds its application in scenarios where dynamic flow is inherent. Specifically, it proves invaluable for analyzing systems featuring devices like turbines, pumps, and compressors. Additionally, Transient Simulation serves as a vital tool for scrutinizing the flow behavior of a system during startup and shutdown phases.

Multiphase Flow Simulation

Multiphase Flow Simulation is essential for analyzing the simultaneous movement of different fluid phases and their interactions. This simulation type delves into scenarios where two or more distinct fluid phases, such as liquid, gas, solid particles, or combinations thereof, coexist, interact, and move within a singular stream. Multiphase flow simulations play a pivotal role in offering a realistic representation of these complex interactions, facilitating engineering solutions for particle separation, and contributing to the enhancement of design improvements.

Conjugate Heat Transfer (CHT)

Within CFD, this involves the study and analysis of heat transfer between fluid flow and adjoining solid structures, offering insights into their thermal behavior. This examination provides a comprehensive understanding of fluid-solid interaction, temperature distribution, and finds application in scenarios like temperature distribution, heat dissipation, and the thermal stress that emerges in systems characterized by fluid-solid interaction. This study is particularly prevalent in the fields of electronics and electro-mechanical components.

Rotating Machinery Simulation

A specialized area within CFD, rotating machinery simulation, delves into the analysis of fluid flow and heat transfer in and around rotating components. To effectively simulate rotating equipment, this approach models fluid behavior and heat transfer, considering the impact of rotation on flow patterns and performance. Primarily applicable to turbomachinery, fans, and propellers, this simulation provides valuable insights into the dynamics of systems with rotating components.

Heat Exchanger Simulation

A heat exchanger is engineered to effectively transfer heat between two fluids. Computational Fluid Dynamics (CFD) stands as a numerical analysis technique employed to simulate and scrutinize fluid flow, heat transfer, and associated phenomena. In the realm of heat exchangers, CFD emerges as a potent tool, enabling the design, optimization, and analysis of their performance with precision

The Path Ahead

Design Optimization

After finishing the CFD simulation, there might be a need to iterate on the design, incorporating insights obtained from the simulations. Adjustments to operating conditions, geometry, materials, flow rates, and other factors could be necessary to enhance productivity or meet stringent performance standards. At Tesla Mechanical Design, our team of engineers can assist you in optimising your design and ensure it is ready for production and/or installation

Prototyping and Physical Testing

Upon successful virtual testing validating the desired performance of the product/component, the transition to the prototyping phase takes place. Prototyping facilitates real-world testing, leveraging CFD insights to streamline iterations and conserve time and resources. Subsequent physical testing of the component ensures alignment with the expected results, affirming the compliance of your product or system.